Products: Punching: Q5

 

 

 

HACO Q5 CNC Turret Punching Machine

STANDARD EXECUTION


- High speed Servo-hydraulic punching head.
- 7 axis CNC TPS 84S graphics control with Touch

... screen.
- 4 repositioning cylinders ( 2 upper and 2 lower).
- 3 hydraulic, CNC movable sheet clamps.
- 6 vibration dampers.
- 12 (20) station tool turret complete with 12 (20) tool

... holders (tools not included).
- Slug suction device.
- Large Part chute door 730x770 mm (28.7" x 30.3")

... with part detection sensors.
- Quick tool set for tool alignment.
- CE optical safety system around machine.
- Automatic oil spray system.
- Double Y axis drive system (Y1, Y2).

 

 

CNC Turret Punch

Q Series : Loading & Unloading Systems

Ask about our automatic and semi-automatic sheet loading and unloading systems.

These PLC controlled systems, designed by HACO are very heavy duty and rated to handle sheets up to 3/16".

Q Series : Toolchanger vs Conventional turret machines

The robust high-speed servo-hydraulic punching head ensures 18, 22 or 30 tons of punching capacity through material thicknesses up to 6.5 mm (¼"). The programmable punching stroke, tonnage and speed, as well as the indexability of all tools turn the Haco Q into a highly flexible CNC turret punching machine. With the large fully brushed sheet support tables and the standard repositioning cylinders, all standard sheet sizes can be processed without any problem.

 

Q Series : Major advantages of a Tool Changer Type Machine

ADVANTAGES - All tools are 360 ° auto indexable.

- Easy and fast loading of tools into the turret.
- Any tool station takes any tool (also MultiTool).
- No complex turret composition = faster turret set-up.
- No turret station wear, No turret adjustments.
- Better adjustment for punch and die clearance than classic turret punching

... machines.
- Positive tool clamping (no springs).
- Full control of stroke (Z-axis).
- Axis interpolation (use of wheel tools and ridged tapping is possible).

- Stripping plate has also hold down function.
- Urethane strippers can be used for scratch free production.
- Programs can be nested under every angle which results in optimal sheet usage

... and minimum rest sheet.
- No limitations in clamp setting.
- Automatic clamp setting by CNC = faster production times.
- Possibility of making big formings (Z axis stroke of 37 mm).
- Fast toolchange done by bidirectional rotation of the floating toolturret that select

... automatically shortest rotation to the next tool.
- Standard slug suction device avoids the use of expensive 'slug stop dies'.
- Double Y axis for maximum speed and accuracy.
- Big part chute door with protection system and integrated conveyor belt.
- Energy saving via energy recovering from the motor drivers.

 

On the large standard brush tables, various workpieces can be nested on standard sheet sizes. The fast AC-servo driven X- and double Y-axis with resp. stroke of 2540 by 1524 mm (100" by 60") and 3 standard hydraulic CNC movable sheet clamps with minimal 'dead zone' 215 by 95 mm ( 8.46" by 3.74") ensure the highest accuracy on all workpieces. The high-speed punching head and the possibility of fast rotating all tools result in the shortest production times with a minimum number of tools. The Haco Q5 has a standard turret with 12 (20) tool station. Each tool station can take any kind of tool (small or large) including Multitools. Loading of the turret is fast and easy. The fast automatic tool change system places the active tool from the turret into the punching head. Traditional ‘turret wear’ is thus eliminated, The Q5 concept allows the rotating (auto-indexing) of all tools at a speed of 122 ms for 90° tool rotation witch is considerably increasing the use and flexibility of the tooling.


Moreover, the number of necessary tools can be reduced with 40 up to 70%! The rotation is accomplished by means of a torque-motor. This direct drive system without any mechanical transmissions results in a 'clearance free' rotation and guaranties high precession and high speed positioning. The assembly of the tool holders is done ‘off-line’ and does not affect production runs.

 

 

POSITIVE TOOL-CLAMPING
The punch-holder is clamped automatically into the punching head during the tool change. A hydraulic quick-clamping-system is pulling the punch-holder into the punching head, by which the lower part of the punching head (ram) is a mechanical gauge, thus avoiding clearance between punch holder and punching head. While punching, the punch holder and punching head are always connected. The stripper, which is fixed to the punch holder, has 2 functions:


- It pushes the plate onto the die holder during the punch stroke, thus serving as a hold-down, thus leading to minimum material deformation.

- It ensures that the plate is stripped from the punch during the return stroke.

As the punch is connected to the punching head, it always returns to the same position. This prevents the punch to stick in the plate, an inconvenient but unavoidable problem with the traditional spring-forced return stroke of most classic turret machines.

 

 

Q Series : Control & Software

 

FAST AND SIMPL E PROGRAMMING WITH HACO OFF -
LINE SOFTWARE HACO PUNCH PRO
A user-friendly Windows® based software package has been developed for controlling the integrated work-flow and interaction between the different sheetmetal working machines of your workshop. It is available in different flexible modules. In this way, you only need to invest in that software-configuration witch suits your specific workshop situation. Additionally, packages can be ntegrated in case of combination of several machines. From 3D design of the workpiece, over tool-assigning, to nesting and editing of the necessary machine programs and parameters, your work-preparation can be done by one software package.

 

- Windows® based software.
- Importing of different drawing formats dxf, dwg, dstv…
- Common cut.
- Linking of tools (punch, extrusion, tapping).
- Different nesting possibilities (manual / semi automatic /

... automatic).
- Simulation and time calculation.
- Generating of nest report.
- Automatic repositioning.
- Automatic part evacuation.
- Pons sequence optimalisation.
- Auto tool function.
-Special programmable functions (delays, speed changes,

... setting of extra outputs…

 

 

 

 

The user friend ly TPS 84S GRAPHICS control with Touch screen


The TPS 84S Graphics offers you openness, flexibility, a uniform structure for operation, programming and visualization, and optimum integration into networks. It provides a system platform with trendsetting functions for punching applications. TPS84S Graphics strongly innovative Designed using the know-how and experience of many years, the TPS 84S offers everything you need to fit the high demands in contemporary punching. The highspeed control, fast processing and intuitive user-interface result in an innovative system capable of handling simple as well as complex tasks. The controller is driven by high performance, PC-based hardware, allowing very fast processing of data and highly accurate calculation of punching operations. From the initial idea to the production of parts, The TPS 84S Graphics controller is your ideal partner for punching productions.
- 15” color TFT display (optional Touch Screen).
- 1024 x 768 pixels.
- High-performance PC-based hardware.
- Windows ® - type user interface.
- Edit and import of program code.
- Unlimited graphical tool database.
- Mm or Inch.
- Network support.
- USB port.
- Language support.
- Tele support.
- Graphical simulation of program code.
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ROBOPUNCH ADVANCED CONTROLLER SOFTWARE


The highly advanced controller software ‘Robopunch’ offers a vast amount of features, making it one of the most complete packages available today. The simple layout of the user-interface allows direct access to the desired functions, thus creating optimum operator convenience. Real-time simulation with adjustable settings guarantees a continuous monitoring of the entire production process, along with immediate response to possible problems.

 

  
TPC69 CNC Control

 

 

Net work support
The TPC Graphics can easily be connected to any new or existing network, resulting in easy data transfer (programs) and machine monitoring between the controller and one or multiple PCs. Access to the control is possible from anywhere on the network. The extensive networking even allows communication between the punching machine and other sheetworking machines, such as press brakes, plasma cutters and guillotine shears.		 Network

 

Click HERE for Q5 Brochure